Interested_But_Confused
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I'm not a structural engineer but I've been interested in Titanic and the various submersibles for a long time.I don't know if we have any structural engineers on here or experts in composite materials, but if we do I'd like to know a few things. I don't know much about composites, they are strong and light weight. But would repeated dives to depth weaken the structure? What is believed to have failed here, was it the carbon tube itself, or where it connected to the titanium end bowls? It was mentioned above that the sub had made this dive before so that would give him confidence that it worked. And that makes sense. But would it also be true that each successive dive might make the structure weaker?
Composites like carbon fiber are very strong in certain directions but much weaker (and sometimes REALLY weak) in other directions. IMO repeated dives would absolutely weaken the structure, and it's also my opinion that the carbon fiber tube is more likely to have failed than any of the joints.
Think of it like a toilet roll where the layers are wound together. If all the layers are glued together it's REALLY strong. But over time, as the layers start to split apart (delaminate), you're left with an increasingly weak and floppy tube that will eventually collapse.
IMO the problem is that Rush was trained in aerospace engineering. Composites are usually very strong in tension, which is what happens when the tube is pressurised from the inside like in a plane. But when the tube is compressed from the outside, like with a submersible, it will degrade with each compression cycle. It will start out really strong but get weaker and weaker each time.
You can take a small plane and increase the size without too much difficulty. That's the kind of engineering Rush was familiar with. But he thought he could translate that to water, taking a small submersible designed to go down just 500m and simply making it bigger with a thicker hull. He seemingly didn't realize the effects of deep water are a completely different animal to the effects of air pressure at high altitude.
I think Rush really believed he knew what he was doing, even when he was repeatedly told otherwise. And he was wrong.